Kia Sorento: Cylinder Block Disassembly

Second Generation XM (2011-2025) / Kia Sorento XM 2011-2025 Service Manual / Engine Mechanical System / Cylinder Block / Cylinder Block Disassembly

•	Use fender covers to avoid damaging painted surfaces.

•	To avoid damage, unplug the wiring connectors carefully while holding the connector portion.

•	Mark all wiring and hoses to avoid misconnection.

•	Turn the crankshaft pulley so that the No.1 piston is at top dead center.

•	Engine removal is required for this procedure.

In case of removing the high pressure fuel pump, high pressure fuel pipe, delivery pipe, and injector, there may be injury caused by leakage of the high pressure fuel. So don’t do any repair work right after engine stops.

1.	Remove the balance shaft module. (Refer to Lubrication System - "Balance Shaft & Oil Pump")

2.	Remove the ladder frame. (Refer to Cylinder Block - "Ladder Frame")

3.	Remove the piston & connecting rod assembly. (Refer to Cylinder Block - "Piston And Connecting Rod")

4.	Remove the crankshaft. (Refer to Cylinder Block - "Crankshaft")

5.	Remove the oil jet (A).

Ladder Frame Installation

1. Apply liquid gasket to the mating surface of cylinder block and ladder frame. ...

Cylinder Block Inspection

1. Remove gasket material. Using a gasket scraper, remove all the gasket material from the top surface of the cylinder block. 2. Cl ...

Kia Sorento: Cylinder Block Disassembly

Ladder Frame Installation

Cylinder Block Inspection

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