1. |
Below are the special tools to measure the pinion height
|
2. |
The special tool lock nut (A), pinion oil seal (B), pinion front
bearing (C), inner bearing (D) and special tool support body (E) are
mounted as follows.
|
3. |
Put the main body (A) on the Differential Case (B).
|
4. |
The bearing cap (B) is mounted on the main body (A).
|
5. |
Using the feeler gage, measure the gap between the main body (A)
and bearing cap (B). And then select the inner bearing adjustment shim.
|
6. |
Install the selected inner bearing (A) adjustment shim.
Inner bearing adjustment shim
|
1. |
Using the SST (09530-3T100), install the inner pinion bearing
outer race (A).
|
2. |
Using the SST (09530-3T100), install the outer pinion bearing
outer race.
|
3. |
Using the round pipe (A), press in the pinion rear bearing (B).
|
4. |
Install the pinion bearing spacer (B) on the pinion drive gear
(A).
|
5. |
Using the round pipe (A), press the front bearing (B).
|
6. |
Using the SST (09530-3T600), install the pinion oil seal.
|
7. |
Using the SST(09530-3T300), install the pinion lock nut (A).
|
8. |
tighten the lock nut.
|
1. |
Using the SST (09453-3B200), install the front/rear bearing (A).
|
2. |
Install the gear carrier and ring gear.
|
3. |
Install the left and right side bearing outer race (A) to the
gear carrier.
|
4. |
Fix the left and right side bearing outer race (A) with both hands
and install it on the differential case.
|
5. |
Insert the left and right adjustment spacer between the differential
side bearing and carrier. And than install the bearing cap (A) with
mark.
|
6. |
Adjust the differential shim and confirm the standard of the backlash.
|
7. |
Adjust gear assembly run out backlash.
|
8. |
Measures the preload.
|
9. |
Coat sealant (A) on the rear cover surface.
|
10. |
Install the differential rear cover (A).
|
11. |
Install the drain plug (A) and filler plug (B).
|
12. |
Using the SST (09530-2W100, 09231-H1100), install the left and
right side oil seal.
|
13. |
Reassemble the rear differential assembly to the vehicle and inject
oil.
|
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